Assembly Process Engineering
HSAGP Energy
Kingston, GA, USA
Posted on Oct 18, 2025
Assembly
- Notching: Refers to the process where reel of electrode is cut into individual sheets with designed dimensions
- Vacuum Drying: Vacuum drying removes moisture from sheets of electrodes to ensure low moisture content in assembled battery cells
- Stacking: The cathode and anode foils are stacked together with a separator material in between to create a jelly roll-like structure.
- Tab welding: Tab welding connects a set electrode foils to tab.
- Packaging: The purpose of packaging is to place Jelly roll into formed pouch, fill with electrolyte and seal
Key Areas of Responsibility:
- Troubleshooting and solutions: Identify and resolve issues in processes, product quality, and equipment by developing effective solutions.
- Data analysis: Examine production raw data to conduct defect analysis, determine root causes, and implement corrective actions.
- Performance improvement: Monitor and enhance yield, overall equipment efficiency (OEE), and parts per million (PPM) in electrode, assembly, and formation production processes.
- Compliance Monitoring: Oversee operating conditions at each production stage to ensure adherence to process regulations and address malfunctions.
- Technical Expertise: Provide technical support to ensure production aligns with quality, efficiency, and safety standards, including preparation for production runs, oversight during production, and managing changes in instructions or materials.
- PFMEA (Process Failure Mode and Effects Analysis) Management: Regularly review and update Process Failure Mode and Effects Analysis (PFMEA).
- Reporting: Communicate key production activities, results, and indicators on a daily or weekly basis.
- Team Collaborations: Work collaboratively with Engineers, Supervisors, and Operators to achieve production milestones.
- Training: Prepare and update work instructions, and provide training for new employees.
- Continuous Improvement: Enhance the production environment using 5S (Sort, Set in Order, Shine, Standardize, Sustain) and 3R (Right Material, Right Quantity, Right Position) standards.
- IT Systems: Utilize production-related IT systems such as MES and other data verification tools effectively.
Required Qualifications:
- Education: Bachelor’s degree or higher in Mechanical Engineering, Electrical Engineering, Chemical Engineering, or a related field
- Experiences: 5+ years in high-volume manufacturing, preferably within the battery or related industry
Preferred Qualifications:
- Battery manufacturing experience
- Manufacturing experience related to the process of batteries (mixing, coating, slitting, notching, stacking, welding, packaging, and degassing)
Skills
- Knowledge of battery production processes and equipment
- Proficiency in data analysis and statistical methods
- Familiarity with IT systems related to manufacturing, including MES and data verification tools
- Problem-solving and troubleshooting skills
- Effective communication and teamwork abilities
- Strong attention to detail and commitment to quality